Material width (mm): 100-300
Material thickness (mm): 0.1-0.6
Correction Speed (m/min): 10
Product Characteristics
Specifically designed for high-precision stamping of medium-thin materials. As coil materials cannot produce quality products without stress-relieving leveling, the performance of the leveling machine plays a critical role in production.
Engineered for optimal leveling of thin materials (0.1-0.6mm) including stainless steel, copper, iron, and aluminum sheets, delivering flawless flattening results.
Constructed with premium SUJ2 imported steel rollers, heat-treated to HRC 60°, precision hard-chrome plated and ground to ensure uniform coating thickness and ±0.002mm cylindricity tolerance.
Features a floating four-point balanced micro-adjustment system with dial indicator for rapid precision alignment, enabling swift achievement of optimal leveling parameters.
Full-drive dual roller system eliminates power loss and surface scratches caused by passive rotation in conventional models, ensuring energy efficiency and material integrity.
Advanced lubrication system enhances operational longevity and maintains micron-level precision during extended production runs.
Optional hinged-opening mechanism facilitates quick roller compartment access for debris removal and maintenance.
Thin Material Enhancement:
Equipped with auxiliary support rollers between upper/lower leveling shafts to prevent pressure-induced bending deformation. This patented configuration triples roller lifespan while enhancing leveling intensity, achieving superior surface flatness (≤0.05mm/m²) for ultra-thin materials (0.1-0.6mm). Particularly effective for processing high-strength alloys and tempered metals.
Technical Parameters
Modle | SNL-100 | SNL-200 | SNL-300 | STL-100 | STL-200 | STL-300 | |
Width | mm | 100 | 200 | 300 | 100 | 200 | 300 |
thickness | mm | 0.1-0.6 | 0.1-0.6 | 0.1-0.6 | 0.1-0.6 | 0.1-0.6 | 0.1-0.6 |
Correction Speed | m/min | 15 | 15 | 15 | 15 | 15 | 15 |
Motor | HP | 1/2HP | 1/2HP | 1HP | 1/2HP | 1/2HP | 1HP |
Wheel diametor | mm | ø20 | ø20 | ø20 | ø20 | ø20 | ø20 |
Number of wheels | PCS | - | - | 3/3 Upper/Lower | 3/3 Upper/Lower | 3/3 Upper/Lower | |
Number of wheels | pcs | 9/10 Upper/Lower | 9/10 Upper/Lower | 9/10 Upper/Lower | 9/10 Upper/Lower | 9/10 Upper/Lower | 9/10 Upper/Lower |
Segmentl | Single stage | Two stage |
Application
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Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
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Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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