2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
3C electronic products, such as smartphones and computers, utilize thin raw materials and require high precision for their components, while also demanding rapid stamping production speeds.
The 2-in-1 Decoiler & Leveling Machines integrates both uncoiling and leveling functions, effectively eliminating internal stresses in coiled materials and ensuring flatness, thereby providing smooth materials for subsequent stamping processes.
The servo feeder, controlled by a servo motor and equipped with a computer-based closed-loop feedback system, achieves high-precision feeding with an accuracy typically within ±0.02mm to ±0.03mm. This high-precision feeding capability is vital for the production of high-precision, high-quality stamped parts in the 3C electronics industry.
In automated stamping production for the 3C electronics industry, 2-in-1 Decoiler & Leveling Machines and the servo feeder are commonly used together. The 2-in-1 Decoiler & Leveling Machines is responsible for uncoiling and leveling metal coil materials, providing flat materials for subsequent stamping and forming processes. The servo feeder, on the other hand, accurately feeds the leveled materials into the stamping press at the preset feed step. The combined use of these two machines significantly enhances the efficiency and precision of automated stamping production lines, reduces production costs, improves product quality, and provides strong support for the development of the 3C electronics industry.
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Designed for integration with 1250-ton stamping presses, this heavy-duty 3-in-1 system delivers automated material handling in automotive component production.
A specially customized dual-head decoiling three-in-one feeding machine, with a single-side load capacity of 1,500KG, can simultaneously load two rolls of material for alternating operation.
3C electronic products, such as smartphones and computers, utilize thin raw materials and require high precision for their components, while also demanding rapid stamping production speeds.
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.