The 3-in-1 servo feeder integrates four functions—uncoiling, leveling, feeding, and shearing—into a fully automated system.
Material width(mm): 50-1000
Material thickness(mm): 0.3-3.2
Coi. weight(kg): 3000/5000/7000
Product Characteristics
Machine characteristics
The 3-in-1 servo feeder integrates four functions—uncoiling, leveling, feeding, and shearing—into a fully automated system. Designed with advanced technology, high precision, and efficiency, it is specialized for processing high-yield-strength metal coils.
Straightening and Feeding Rollers: Made from bearing steel (equivalent to Japanese SUJ2), treated with heat treatment, quenching, hard chrome plating, precision grinding, and hardened to HRC 60+.
User-Friendly Operation: Equipped with a color LCD control panel, large touchscreen, and intuitive high-definition interface. Integrated safety protection systems ensure ease of operation even for first-time users.
Labor and Time Efficiency: Combines loading, material guiding, bending, leveling, feeding, and coil change into one machine. A single operator can complete all tasks via the centralized control panel, significantly reducing labor costs and workload.
Compact and Precise Design: Youyi Precision's innovative structure minimizes the required workspace and shortens material waiting zones. Offers superior feeding accuracy compared to traditional split-type feeders.
Optional Accessories
Loading Trolley
Function: Safely transports and positions coils onto the uncoiler's expanding/shrinking spindle. Supports material during uncoiling for smooth entry into the leveling machine.
Oiling Device
Function: Applies oil to the material surface.
Hydraulic Shear
Function: Trims coil heads/tails for seamless material entry into molds and efficient scrap collection. Automatically synchronizes with the feeding mechanism for precise cutting, reducing manual calibration and boosting productivity.
Technical Parameters
Model | DL03F1 | DL04F1 | DL05F1 | DL06F1 | DL08F1 | DL10F1 |
Material Width (mm) | 50~300 | 50~400 | 50~500 | 50~600 | 50~800 | 50~1000 |
Material Thickness (mm) | 0.3~3.2 | 0.3~3.2 | 0.3~3.2 | 0.3~3.2 | 0.3~3.2 | 0.3~3.2 |
Max Material Weight (kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Inner Diameter (mm) | 508 | 508 | 508 | 508 | 508 | 508 |
External Diameter (mm) | 1200 | 1200 | 1200 | 1200 | 1200 | 1200 |
Max Speed (m/min) | 16 | 16 | 16 | 16 | 16 | 16 |
Standard Feeding Accuracy | ±0.2 | ±0.2 | ±0.2 | ±0.2 | ±0.2 | ±0.2 |
Correction roller | upper6/lower5 | |||||
Standard Feeding Height (mm) | 1200 ± 100 | 1200 ± 100 | 1200 ± 100 | 1200 ± 100 | 1200 ± 100 | 1200 ± 100 |
Power Supply Voltage | 380V/AC 60HZ | 380V/AC 60HZ | 380V/AC 60HZ | 380V/AC 60HZ | 380V/AC 60HZ | 380V/AC 60HZ |
Air Pressure (MPa) | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² | 5kg/cm² |
Material Rack Expansion Method | Hydraulic | |||||
Servo Motor (kW) | AC 2.9 | AC 2.9 | AC 2.9 | AC 4.4 | AC 4.4 | AC 5.5 |
Feeder Motor (kW) | AC 1.5 | AC 1.5 | AC 1.5 | AC 2.2 | AC 2.2 | AC 2.2 |
Corrective Ability
Modle | DL03F1 | DL04F1 | DL05F1 | DL06F1 | DL08F1 | DL10F1 | |
Stock thickness (mm) | 0.3 | 300 | 400 | 500 | 600 | 800 | 1000 |
1 | |||||||
1.3 | |||||||
1.6 | 400 | 470 | 470 | 470 | |||
2 | 300 | ||||||
2.3 | 230 | ||||||
2.5 | 250 | ||||||
2.8 | 150 | ||||||
2.2 | 110 | ||||||
The stress at the yield point in the table is 245N/mm² |
Outline Drawing
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
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Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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