The thick plate 3-in-1 feeder integrates uncoiling, leveling, and feeding functions into one compact system, delivering high-precision material handling for heavy-duty stamping applications
Material width(mm): 70-1300
Material thickness(mm): 0.6-6.0
Coi. weight(kg): 5000/7000
Product Characteristics
High-Precision Feeding:
Equipped with Mitsubishi PLC and Japanese imported servo motors with matching drivers, this 3-in-1 feeder ensures stable and ultra-precise material feeding with accuracy up to 0.02mm.
Space-Saving Integrated Design:
Combining uncoiling, leveling, and feeding functions in one compact unit, it eliminates the need for separate levelers or material racks. Its space-saving design reduces material waiting areas while enhancing feeding and leveling precision.
Efficient Loading/Unloading:
Optional loading trolley safely transfers materials to the uncoiler spindle expansion structure, supporting material during uncoiling for smooth entry into the leveler.
Multi-Functional Operation:
Customizable multi-stage feeding capability with 999 press strokes per group (customizable for thin plate models).
Wear-Resistant Construction:
Specially heat-treated feeding rollers and leveling wheels achieve high hardness (HRC 62), ensuring exceptional durability and extended service life.
User-Friendly Interface:
Features color LCD touchscreen with intuitive operation interface and safety protection system, enabling easy operation even for first-time users.
Time-Saving & Safe Operation:
Humanized OS with automatic diagnostic system shortens preparation time and accelerates operator proficiency.
Labor Optimization:
Complete material processing workflow (loading, positioning, folding, leveling, feeding, and material change) can be controlled by one operator via centralized console, significantly reducing labor requirements.
Applicable Industries:
Widely used in metal stamping applications across hardware, electronics, automotive parts, aerospace, machinery manufacturing, electrical equipment, packaging, and industrial manufacturing sectors.
Technical Parameters
Model | DL04F3 | DL06F3 | DL08F3 | DL10F3 | DL13F3 |
Material Width (mm) | 50~400 | 50~600 | 70~800 | 70~1000 | 70~1300 |
Material Thickness (mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
Coil Weight (kg) | 5000 | 5000 | 5000/7000 | 7000 | 7000 |
Inner Diameter (mm) | 1400 | 1400 | 1400 | 1400 | 1400 |
External Diameter (mm) | 508 | 508 | 508 | 508 | 508 |
Max Feeding Length (mm) | 9999.99 | 9999.99 | 9999.99 | 9999.99 | 9999.99 |
Production Line Speed (m/min) | 16~24 | 16~24 | 16~24 | 16~24 | 16~24 |
Correction Roller | upper4/lower3 | ||||
Feeding Roller | 1 set | 1 set | 1 set | 1 set | 1 set |
Main Motor (kW) | AC5.5 | AC5.4 | AC 7.5 | AC 7.5 | AC 11.0 |
Material Rack Expansion Method | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic |
Material Frame Motor (kW) | 2.2 | 2.2 | 2.2/3.7 | 3.7 | 3.7 |
Power Supply Voltage (V) | 220/380 | 220/380 | 220/380 | 220/380 | 220/380 |
Air Pressure (MPa) | 0.49 | 0.49 | 0.49 | 0.49 | 0.49 |
Corrective Ability
Modle | DL04F3 | DL06F3 | DL08F3 | DL10F3 | DL13F3 | |
Stock thickness (mm) | 0.6-1.3 | 400 | 600 | 800 | 1000 | 1300 |
2 | ||||||
2.3 | ||||||
2.5 | 1170 | |||||
2.8 | 933 | 933 | ||||
3.2 | 714 | 714 | 714 | |||
4 | 457 | 457 | 457 | 457 | ||
4.5 | 361 | 361 | 361 | 361 | 361 | |
5 | 293 | 293 | 293 | 293 | 293 | |
6 | 203 | 203 | 203 | 203 | 203 | |
The stress at the yield point in the table is 245N/mm² |
Outline Drawing
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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