Material width (mm): 300-1000
Material thickness (mm): 1.0-6.0
Coi. weight (kg): 2000-8000
Product Characteristics
Two-in-one thick plate leveling machine integrates uncoiling and leveling functions. The uncoiling speed is controlled by a photoelectric switch. There is no damage to the surface of the material during operation. It is suitable for uncoiling and leveling 1.0-6.0mm thick plate materials.
The main shaft adopts hydraulic expansion system. The tensioning material has large tensioning force and good safety.
7 leveling rollers (arranged in4/3 on c84), made of high-strength rolling bearing steel GCr15, after quenching and tempering treatment, frequency modulation quenching treatment,the surface hardness can reach HRC60-62°after hard chromium plating, and the dimensional accuracy can reach 0.01mm. Ensure high precision leveling.
Pneumatic compression is used to loosen the feeding material, which can generate enough pulling force to send the material to the leveling roller and rotate synchronously.
A folding device is installed at the front end of the leveling feed roller, and the movable roller is pulled by the air cylinder. When the material is fed for the first time, the material head is bent and flattened before being sent to the straightening machine.
The leveling drum adopts a larger power motor (5-16HP) with a worm gear reducer (30: 1) which is transmitted to the leveling material of the leveler with a sprocket chain, which can generate a greater leveling force, and the motor is controlled by the inverter Speed, convenient and reliable
The upper and lower leveling rollers adopt large-modulus gears for synchronous transmission, and the leveling force is large, and the surface of the material is not rubbed, and the material is not scratched. The fine adjustment part adopts a worm gear fine adjustment device. High adjustment accuracy, high pressure, easy operation.
Technical Parameters
Modle | HCLX-300 | HCLX-400 | HCLX-500 | HCLX-600 | HCLX-800 | HCLX-1000 | |||||||
Applicable materials | Aluminum plate, cold/hot rolled plate, pickling plate, stainless steel, ect. | ||||||||||||
Materaial width | 300mm | 400mm | 500mm | 600mm | 800mm | 1000mm | |||||||
Materaial thickness | 1.0-6.0mm | ||||||||||||
Total power | 5 | 8.7 | 8.7 | 10.7 | 12.7 | 16 | |||||||
Leveling roller | 84*7(upper4 lower3) | ||||||||||||
Coil.I.Dia | ∮450-∮520 | ||||||||||||
Coil.O.Dia | ∮1200 | ||||||||||||
Material rack load | 2000kg | 3000kg | 4000kg | 5000kg | 6000kg | 8000kg | |||||||
Expansion method | Hydraulic | ||||||||||||
Induction method | Phptoelectric or contact | ||||||||||||
Speed mode | Frequency |
Application
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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